Frozen Green Peas Production Line

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Introduction

The Frozen Green Pea Production Line is meticulously designed to meet the growing demand for high-quality frozen peas while ensuring maximum efficiency and product integrity. This advanced system integrates multiple processing stages—from cleaning to freezing—preserving the nutritional value, vibrant color, and flavor of the green peas. Tailored for both commercial and industrial applications, our solution guarantees reliable high-volume production while adhering to stringent food safety standards.

Processes

1

Washing
2

Blanching
3

Dryer
4

Freezing
5

Packaging

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Improve Your Competitiveness

Can be expanded at any time to accommodate higher capacities and meet individual requirements

Energy & Water Savings – The circulating water system cuts water consumption by up to 70%, while advanced freezing technology reduces energy costs by 20%.
Labor Cost Reduction – Automated sorting, blanching, and freezing reduce workforce requirements by 60%.
Optimized Yield & Quality – Gentle handling minimize waste, maintaining a 97% product retention rate for premium-grade frozen peas.
Strict Food Safety Compliance – Ozone-enhanced washing and controlled blanching eliminate bacteria, meeting HACCP, CE, and ISO9001 standards.
Customizable Processing – Adjustable blanching and freezing settings allow for different pea varieties and packaging formats.
Seamless Integration – The modular design allows easy expansion or integration into existing frozen vegetable processing lines.

This frozen green pea production line ensures high efficiency, superior quality, and cost-effective operation, making it the perfect solution for frozen food manufacturers and agricultural processors looking to scale up their production.

Equipment and Processes

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Bubble Washing Machine

Utilizing a bubble agitation mechanism, this machine effectively cleans the green peas by dislodging dirt and contaminants without damaging the delicate structure of the peas. The gentle washing process enhances product cleanliness, preparing it for further processing. Ensures thorough cleaning with minimal product loss, resulting in high-quality peas ready for blanching.

Blanching Machine

This machine rapidly blanches green peas in hot water or steam, effectively inactivating enzymes that can lead to loss of quality. Precise control of blanching time and temperature preserves the peas' color, flavor, and nutritional content. Enhances food safety and maintains optimal texture and flavor, ensuring that the frozen peas meet consumer expectations.

Vibrating Air Dryer

The Vibrating Air Dryer combines gentle vibration and controlled air flow to efficiently remove moisture from blanched beans. This ensures even drying and prevents clumping, all while protecting the product from damage. This method not only accelerates the drying process but also helps retain the beans' color, texture, and nutritional value.

IQF Freezer

The IQF Freezer employs individual quick freezing technology, rapidly lowering the temperature of the green peas to minimize the formation of large ice crystals. This process locks in freshness and maintains the peas' cellular structure. Produces high-quality frozen peas with excellent texture and flavor retention, crucial for end-user satisfaction.

Multi-head Weighing Packaging Machine

This machine features multiple weighing heads that simultaneously measure portions of frozen green peas, guaranteeing precise and uniform weight for every package. The integrated packaging system incorporates cutting-edge sealing technology to maintain an airtight seal, preserving the vibrant color and flavor of the peas. Enhances production efficiency while adhering to portion control requirements, extending shelf life, and ensuring an attractive presentation for consumers.