Frozen Shrimp Production Line

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Introduction

The Frozen Shrimp Production Line is meticulously engineered to optimize the processing of shrimp, ensuring that high standards of quality, flavor, and nutritional integrity are maintained throughout each stage. This advanced system integrates key processes—from initial cleaning to rapid freezing—facilitating a seamless workflow that enhances productivity and adheres to stringent food safety regulations. Ideal for both commercial and industrial applications.

Processes

1

Washing
2

Blanching
3

Dryer
4

Freezing
5

Packaging

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Improve Your Competitiveness

Can be expanded at any time to accommodate higher capacities and meet individual requirements

High-Speed, High-Capacity Processing – Capable of processing 500KG-5000KG of shrimp per hour, ensuring fast and efficient production to meet large-scale market demand.
Precision Freezing for Premium Quality – IQF (Individually Quick Freezing) technology freezes shrimp within minutes, preventing ice crystallization and maintaining a firm texture, bright color, and natural sweetness.
Smart Water Management – The multi-stage washing and chilling system reduces bacterial load while saving up to 70% of water.
Optimized Yield and Product Integrity – Gentle handling mechanisms reduce breakage by 40%, ensuring higher grade classification for premium pricing.
Diverse Product Customization – Supports head-on, headless, peeled, deveined, tail-on, cooked, and raw shrimp processing.
Seamless Cold Chain Integration – Works efficiently with automated weighing, grading, glazing, and packaging systems, ensuring shrimp maintains perfect quality from processing to distribution.

This frozen shrimp production line ensures high efficiency, premium quality, and cost-effective operation, making it the perfect solution for frozen seafood manufacturers, seafood exporters, and large-scale food processing companies.

Equipment and Processes

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Bubble Washing Machine

This machine employs a sophisticated bubble agitation mechanism to effectively cleanse shrimp, dislodging dirt and contaminants without compromising the integrity of the product. Ensures thorough sanitation and minimizes product loss, resulting in high-quality shrimp ready for subsequent processing.

Blanching Machine (Optional)

Designed to rapidly blanch shrimp using hot water or steam, this machine inactivates spoilage enzymes while preserving the shrimp's vibrant color and flavor. Customizable settings allow for adaptation to varying processing requirements. Enhances food safety and product quality, ensuring compliance with consumer expectations and regulatory standards.

Vibrating Air Dryer

Utilizing controlled vibrations and airflow, this dryer efficiently removes surface moisture from blanched shrimp, critical for preventing ice crystal formation during freezing. Prepares shrimp for optimal freezing conditions by eliminating excess moisture, essential for maintaining quality during frozen storage.

IQF Freezer

The Individual Quick Freezing (IQF) technology utilized in this freezer rapidly reduces the temperature of shrimp, minimizing the formation of large ice crystals. This process locks in the shrimp's freshness and texture. Produces high-quality frozen shrimp with exceptional texture and flavor retention, ensuring superior end-user satisfaction.

Multi-head Weighing Packaging Machine

This advanced machine is equipped with multiple weighing heads for precise measurement of shrimp portions. The integrated packaging system utilizes state-of-the-art sealing technology to create airtight packaging, preserving product freshness. Optimizes operational efficiency and maintains compliance with portion control standards, extending shelf life while providing an appealing presentation for consumers.